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Brick Veneer, Metal Studs and Smashed Cars
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[#1] Posted: 02/20/2006 - 3:44:57 PM		Reply with Quote
In the early 80's somewhere in Texas (I believe Houston) a whole section of brick veneer fell from the exterior of a high rise building literally smashing a parked car below. This incident was the first indication that the marriage of brick veneer and metal stud wall construction was going to be a major problem in high rise construction.

What led to this disaster? The chain of small failures that led to the major failure are logical and fascinating. The chronology and key contributing factors are as follows:

1.) Wind and Barometric Pressure: When we enter a very tall building you will often hear the low howl and feel the rush of air into or out of the building. Changes in barometric pressure cause an imbalance between internal and external pressure in large buildings that takes a while to equalize.

2.) An inflexible veneer over a flexible structure: When you put a brittle brick veneer system over a flexible steel stud structure, something's got to give - the wrong thing.

Wind and quick changes in barometric pressure exerted considerable forces upon the wall envelope of the building. This constant in and out flexing caused the bond between mortar and brick in bed joints to fail. The resulting hairline cracks went un-noticed and no one would have imagined this as the beginning of catastrophic failure.

3.) Moisture Intrusion: Unequal barometric pressure within and without of large buildings casts a whole new light on moisture intrusion forensics. Negative internal pressure can literally draw moisture into the cracks and crevices of a building by the gallon and did.

4.) Corrosion: Wet steel rusts and corrodes away. These last two factors sealed the fate of a system that appeared to be well thought out. Negative building pressure literally sucked water in through the failed bed joints. This in turn was wetting the anchorage system. Although the metal studs and the wall ties were galvanized steel, the self-tapping screws through the studs exposed raw unprotected steel. Eventually the steel stud around the anchorage fastening screw failed. Finally, high wind or extreme pressure caused whole sections of the brick veneer to literally fall out of the wall to the street below.


"This above all: to thine own self be true." - William Shakespeare
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Brick Veneer, Metal Studs and Smashed Cars
 [#2] Posted: 02/20/2006 - 5:37:29 PM		Reply with Quote
Okay,

It looks like you like to write about masonry. I'm putting together March's TIJUpdate if you've got anything prepared that you'd care to contribute.

OT - OF!!!

Mike
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Brick Veneer, Metal Studs and Smashed Cars
 [#3] Posted: 02/20/2006 - 7:33:32 PM		Reply with Quote
It was my life and passion for 12 to 15 years. If you have something you wish to know about masonry suggest it and I can most likely write about it.
"This above all: to thine own self be true." - William Shakespeare
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Brick Veneer, Metal Studs and Smashed Cars
 [#4] Posted: 02/21/2006 - 04:57:13 AM		Reply with Quote
In large high rise buildings it's not so much a barometric pressure problem as it is a stack (chimney) effect. The elevator shafts are the worse for creating the updraft effect. This is why a lot of the high rise buildings are in a negative pressure. Now with the advent of electronic controls they are able to place static pressure sensors on each floor as well as outside. The building automation control scheme will average the sensors on all the floors, measure the pressure outside and then control the amount of outside air that the air handler(s) bring in to compensate. These air handlers are also VAV (variable air volume)which can change the amount of air delivered based on static pressure needs.
Terry



http://www.hlis.net

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Brick Veneer, Metal Studs and Smashed Cars
 [#5] Posted: 02/21/2006 - 05:00:45 AM		Reply with Quote
Thanks for your contribution. That's amazing stuff! I unfortunately left the trade shortly after this event and don't know how they adressed that masonry problem.
"This above all: to thine own self be true." - William Shakespeare
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Brick Veneer, Metal Studs and Smashed Cars
 [#6] Posted: 02/21/2006 - 05:02:41 AM		Reply with Quote
Mike,

I'll post an article tonight on the do's and don'ts of pointing early Amarican masonry and the catastrophic damage caused by doing it wrong.
"This above all: to thine own self be true." - William Shakespeare
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Brick Veneer, Metal Studs and Smashed Cars
 [#7] Posted: 02/21/2006 - 07:21:00 AM		Reply with Quote
Kewl!

There's a "submissions" button at the top of the page. Please post it to the "submit articles" forum. It won't show up on the board yet and I'll incorporate it into March's TIJ Update.

Thanks!

OT - OF!!!

M.
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Brick Veneer, Metal Studs and Smashed Cars
 [#8] Posted: 02/21/2006 - 08:15:07 AM		Reply with Quote
Will do, stay tuned.
"This above all: to thine own self be true." - William Shakespeare
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Brick Veneer, Metal Studs and Smashed Cars
 [#9] Posted: 02/21/2006 - 2:35:32 PM		Reply with Quote
Ok, Mike!

That article is up and waiting for you.

Me
"This above all: to thine own self be true." - William Shakespeare
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Brick Veneer, Metal Studs and Smashed Cars
 [#10] Posted: 02/21/2006 - 6:28:53 PM		Reply with Quote
Thank you. I saw it. I just haven't had a chance to get to it yet. Been out trying to put bread on the table today.

OT - OF!!!

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Brick Veneer, Metal Studs and Smashed Cars
 [#11] Posted: 12/07/2009 - 1:32:36 PM		Reply with Quote
Mike, On your write up. Will you go into more details on mortar IE high lime and brake down the types of mortar Type N and so on.

Thanks

Erik
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Brick Veneer, Metal Studs and Smashed Cars
 [#12] Posted: 12/07/2009 - 5:30:05 PM		Reply with Quote
Quote: Originally posted by Erik

Mike, On your write up. Will you go into more details on mortar IE high lime and brake down the types of mortar Type N and so on.

Thanks

Erik


Hi Eric. This is about a 3 year old thread. I'm not sure MGBInspect has been around in here much in the last couple years.

It is a pretty good write up, though.

Good questions on the Type N vs. High Lime Mortar.

You might want to just google up up any of the DeGruchy sites and read up, or the US Heritage Group in Chicago.

http://www.usheritage.com

or

http://www.degruchymasonry.com


Degruchy is remarkable. US Heritage has an excellent matching service.
Kurt in Chicago

"If I smell it, it goes in the report".............Phillip Smith...2012
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Brick Veneer, Metal Studs and Smashed Cars
 [#13] Posted: 12/07/2009 - 6:32:13 PM		Reply with Quote
Kurt, Thanks for the links. I really have appreciated what you guys have shared on the forum. I really fill it has helped me. Not only what I have learned off the old post. But it has taken my reports to the next level. I can find things here I haven't been able to before.


Thanks,
Erik
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Brick Veneer, Metal Studs and Smashed Cars
 [#14] Posted: 12/07/2009 - 7:19:35 PM		Reply with Quote
Eric, I've started a post for you called Re-Inventing the Wheel, which should give you a pretty good overview of mortars. http://inspectorsjournal.com/f...ID=10921

Kurt, it's nice to be back.
"This above all: to thine own self be true." - William Shakespeare
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Brick Veneer, Metal Studs and Smashed Cars
 [#15] Posted: 12/07/2009 - 7:26:34 PM		Reply with Quote


Cool, I was wondering what happened to you.

You edited my mortar compatibility comments a while back and I'm still using it.
Kurt in Chicago

"If I smell it, it goes in the report".............Phillip Smith...2012
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Brick Veneer, Metal Studs and Smashed Cars
 [#16] Posted: 12/07/2009 - 8:13:39 PM		Reply with Quote
So,

I don't remember. Did we ever post that write up?

OT - OF!!!

M.
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Brick Veneer, Metal Studs and Smashed Cars
 [#17] Posted: 12/07/2009 - 9:49:31 PM		Reply with Quote
Nope...
"This above all: to thine own self be true." - William Shakespeare
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Brick Veneer, Metal Studs and Smashed Cars
 [#18] Posted: 12/07/2009 - 9:56:48 PM		Reply with Quote
Kurt, I gotta tell you, I LOVE your avatar! And, at 58, I can tell you that picture was me at about maybe 4 years old. I can assure you that's something you only do once - far more affective than child protectors. I remember that experience to this day as vividly as if it happened yesterday. Yoddi... yadda.... Lol...

Golly, while I have been gone for a year or so I already feel the guilt of having drifted from the topic. Shame on me! Don't reply to this latest comment. It's all coming back to me now...
"This above all: to thine own self be true." - William Shakespeare
   
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