Kind of you to reply Chad / David. Thank you... I do have a $7 air vent above the expansion tank, Chad. Do you recommend I relocate the air vent and put it atop an air scoop (air purger same thing)? Do you think I need the pricey Auto Air Eliminator ($88) above the new air scoop or is my $7 device suffecient? I do have a fill valve, David. It's in the lever valve directly in front of the cir pump. I connected a hose to it and filled a bucket full of water/glycol anti-freeze mix, stuck that hose in the bucket as well as another hose in the same bucket connected to the other side of the circ pump. I closed the circ pump itself off and ran the fluid in a big loop watching all the air bubbles cione out as the fluid did ran around in circles in the closed system. I started at the last of the 5 zone valves and worked backward to the first closing each as I "thought" I got it bled. When finished I opened up the circ pump and closed off the hoses. That's where I'm at now & I'm anxious to get back at it and try both of your suggestions. I'm really hoping to get this going since I'm in WI and it's getting close to freezing at night. Thanks guys!