thanks for the advice. 1965 would make sense, the guy who owned the home before me bought it in 1964 and did a lot of renovations right away. i've got a CO alarm at the top of the basement stairs, is that sufficient? or should i put another closer to the furnace? the reason i want to replace it is for efficiency. it's an 80% with 150k btu input 120k output. a program i used (HVAC-Calc Residential) to calculate what size i needed shows ~ 80-90k btu. so with a 95% @ 90k btu output i'd be cutting out ~ 55k btu on the input side. that should save me 36% on gas. if i insulate my attic, basement, and ductwork the program says i could go with 70k btu. that would save ~ 50%.