Finally got some time to do this. I struggled with the soldering at first but realized that the bars I was using were cast and they had a bunch o shit cast into them. I had had other 1/2 lb bars that were extruded and they worked fine - 60/40. Working the pans for the field, I could probably make and install 75 sq feet a day. On a job like this where 50% of the pans are easy and the balance are made-to-fit, I could manage just 50sq feet a day. Measure, make the pan, clean the mill finish, flux, install the cleats after you flux them, flux the seams, smash the seams, clean and flux again, then solder. I have the counter flashing left to do. I'll slide it under the felt and bring it to the first solder seam below the cant strip. I clean the mill finish with MEK or laquer thinner, then I use zinc choride for flux, then lead based solder with an open flame iron. The most one could hope for is is 150 sf a day- I guess I understand why the practice and even Follansbee have fallen into memories. Click to Enlarge .jpg].jpg] 35.77 KB Click to Enlarge 104.35 KB Click to Enlarge 41.18 KB Click to Enlarge 38.4 KB